Electrochemical Curved Hole Machining with Electrode Posture Control System

Quadrilateral Micro-Hole Array Machining on Invar Thin Film: Wet Etching and Electrochemical Fusion Machining

Ultra-precision products which contain a micro-hole array have recently shown remarkable demand growth in many fields, especially in the semiconductor and display industries. Photoresist etching and electrochemical machining are widely known as precision methods for machining micro-holes with no residual stress and lower surface roughness on the fabricated products. The Invar shadow masks used ...

Laser Drilling Assisted with Jet Electrochemical Machining

A Behavior Oriented Control System for Machining

This paper describes a new approach for controlling an intelligent machining workstation. The control system is built in behavior achieving layers, which allows a machine tool to operate at increasing levels of competence. Each layer focuses on a specific simple control task for machining processes. Qualitative reasoning is used to augment the system at the highest layer, giving the system the ...

Physics-Embedded Machine Learning: Case Study with Electrochemical Micro-Machining

Although intelligent machine learning techniques have been used for input-output modeling of many different manufacturing processes, these techniques map directly from the input process parameters to the outputs and do not take into consideration any partial knowledge available about the mechanisms and physics of the process. In this paper, a new approach is presented for taking advantage of th...

Design of rib plate of electrode in electrochemical smoothing and electrobrightening of large hole

This study discusses the improvement of surface finish of medium or large holes beyond traditional drilling, boring, rough turning, or extruding by electrochemical smoothing using inserted rib-plate electrodes. High electrical current is not required when the rib plate is used to reduce the engaged area for large hole. Traditionally, the hole polishing requires a sequence of complicated premach...